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Thrust Vectoring Propulsors (TVPs): Revolutionary Thrust Vectoring Technology for VTOL UAVs

United States

Aerofex has pioneered an innovative thrust vectoring technology that enhances propeller-driven UAVs (unmanned aerial vehicles) with extraordinary control, stability, and energy efficiency. This powerful yet straightforward advancement empowers VTOL drone manufacturers to transcend existing boundaries, paving the way for a new era of unmanned aviation applications, including heavy-lift cargo drones and urban air mobility (UAM).

Challenges Faced by Multirotor Drones

the technology behind multirotor drones has largely plateaued, with many manufacturers struggling to create VTOL platforms that significantly enhance the current capabilities. Additionally, scaling these drones presents challenges, as the cost per pound of payload capacity rises sharply with larger aircraft.

Beyond a certain size, further scaling becomes impractical. Larger propellers demand increased power, but electric motors have inherent efficiency limits. Adding more batteries onyl increases weight, as do the reinforced frames necessary to support them. Furthermore,larger drones face heightened aerodynamic forces,complicating stabilization and control.

Thrust vectoring addresses many of these challenges through differential motor control, serving as the cornerstone for the next wave of unmanned flight technologies.

Introducing Aerofex Thrust Vectoring

Aerofex thrust vectoringOur groundbreaking technology transcends the limitations of conventional multirotor propulsion while effectively addressing the challenges associated with other thrust vectoring methods.

Aerofex thrust vectoring propulsors (TVPs) pivot the rotor assembly around the thrust center, eliminating the need to reposition the engine. This method offers several advantages:

  • Enhanced Stability
    By pivoting around the thrust center, unwanted rotations and instabilities are minimized, making the aircraft easier to manage.
  • Increased Durability
    Eliminating the need to move the engine reduces stress and potential failure points.
  • Simplified Design
    Our approach minimizes the number of hydraulics and moving components, resulting in a more reliable and easier-to-maintain system.
  • Superior Control
    As drone size increases, responsiveness to inputs can slow down. Our thrust vectoring technology allows for near-instantaneous adjustments, significantly enhancing the aircraft’s stability and maneuverability. The system is highly adaptable, functioning effectively on both large and small platforms.
  • Improved Efficiency
    Thrust vectoring eliminates the need for constant motor speed adjustments, leading to greater energy efficiency and extended flight durations.

Enhancing Hybrid VTOL Capabilities with Vectoring Propulsors
Explore our case study that demonstrates how vectored propulsors can elevate the performance of hybrid VTOL UAS.

Thrust Vectoring Configurations

Our thrust vectoring solutions come in three primary configurations. Each can be offered in either pusher or puller setups and can be mounted on the airframe in any orientation.

Open

  • Lightweight and straightforward single-axis vectoring
  • Perfect for multicopters and hybrid VTOL
  • Can tilt +/- 23Ëš around the tilt axis
  • Maximum rotational speed of 3,600 RPM in either direction
  • Maximum torque of 400 ft-lbs (542 N-m)
  • Supports propeller diameters up to 50″ (127 cm)

Open TVP

Ducted

  • Robust single-axis vectoring
  • Ideal for VTOL bicopters and multicopters
  • Can tilt +/- 22Ëš around the tilt axis
  • Maximum rotational speed of 4,000 RPM in either direction
  • Maximum torque of 510 ft-lbs (691 N-m)
  • Supports propeller diameters up to 66″ (168 cm)
  • Optional variable thrust propeller available
  • Optional gyroscopic precession compensation

TVC Propulsor

Nested

  • Fully gimbaled vectoring for enhanced performance
  • Ideal for tail-sitters and tailless aircraft
  • Can tilt +/- 20Ëš in any direction around the nominal thrust axis
  • Maximum rotational speed of 4,000 RPM in either direction
  • Maximum torque of 510 ft-lbs (691 N-m)
  • Supports propeller diameters up to 56″ (142 cm)
  • Optional variable thrust propeller available
  • Optional gyroscopic precession compensation

Nested TVP

integrating Aerofex TVPs into Your VTOL Drone Designs

We specialize in integration and have established a streamlined process for efficiently outfitting your drone platform with our vectored thrust propulsors.

Aerofex TVP Integration

We can tailor industry-standard open-source firmware like PX4,Ardupilot,and Betaflight to accommodate most TVP integrations. For more intricate configurations, we employ fully programmable flight controllers and model-based design tools to create a custom solution optimized for your system.

To learn more about integrating Aerofex TVPs into your drone designs, please reach out.

Thrust Vectoring Propulsors (TVPs): Revolutionary Thrust Vectoring Technology for VTOL UAVs

Los Angeles, California

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Experience the Future of Flight with Aerofex

United States

Los Angeles, California

Aerofex Inc

United States of America

Los Angeles, California