FALCON Propellers is a leading designer and manufacturer of high-quality rotor and propellers for UAVs (unmanned aerial vehicles). Created with innovative design, proven manufacturing processes and rigorous testing, our products are ideal for a wide range of platforms, including fixed-wing, VTOL and helicopter drones.
Our Capabilities
We operate a state-of-the-art 30,000 square meter facility in strict accordance with ISO 9001 standards, supplying over 200,000 blades every year with consistent high quality to 50 countries around the world. Our team of professional staff includes senior aerospace engineers and highly qualified R&D experts with a breadth of knowledge and experience.
Our cutting-edge capabilities include:
Advanced CAD, simulation and modelling, allowing us to rapidly turn concepts into prototypes with fast iteration times
A wide range of in-house machining capabilities including molding tools, autoclaves and vacuum presses enabling the rapid delivery of mass production.
Test and validation equipment including dynamic balancing machines, frequency analyzers, and a 2-ton rotor testing tower all ensure the stringent quality standards.
Our testing field and laboratory provides performance data to assist customers in selecting the right power systems.
High-powered computing center with extensive data from test rigs, wind tunnels and real-world flights
Helicopter UAV Main Rotor Blades
We provide 2-blade and 3-blade main rotors for helicopter UAVs sized 150mm to 4000mm (1kg-900kg class). We offer designs for both CW and CCW rotation, along with various blade tip styles to improve control and efficiency. Leading-edge protection options include coatings, aviation tape, and metal edging, as well as deicing solutions like electric heating. We also conduct environmental tests for mold, salt spray, UV resistance, and extreme temperatures. Custom production is available based on customer requirements.
990mm-2100mm 2-blade rotors
suitable for take-off weights of 36 to 240kg
2300mm 2-blade rotors
for take-off weights of up to 280 kg
Multirotor Drone Propellers
Our range of multirotor propellers provides a variety of options for quadcopter, hexacopter, octocopter and heavy-payload eVTOL platforms. With optimized aerodynamic designs, they are ideal for demanding drone applications including mapping and surveying, public safety and cargo delivery.
PAB
PAD
PAF
PBFFixed-Wing Gas Engine Drone Propellers
We offer high-performance carbon fiber propellers for engines, with options for heavy-lift or high-speed applications.
C2U
C2D
C2T
C2EFolding Propellers
We design lightweight folding propellers for fixed-wing and VTOL drones with carbon fiber and glass fiber material options. With precision-optimized blade profiles and airfoil sections, these high-efficiency propellers are available in both pusher and tractor for each rotation (clockwise and counter-clockwise).
Ducted Fan
Our high-efficiency ducted fans provide excellent thrust and low reverse torque, making them safer and more reliable. They are available from 200-800mm diameters, and can be customized according to specific requirements.
Variable Pitch Propellers
Our direct drive variable pitch propellers can be manually or automatically adjusted for optimum angle at different flight speeds and altitudes, ensuring maximum flight efficiency and improved engine utilization. They can be designed and manufactured according to specific customer requirements in order to match particular flight parameters such as climbing and cruising speed.
