In the realm of unmanned aerial vehicles (uavs) and defense technologies, minimizing weight is essential for optimizing the performance of electronic systems. To meet thes rigorous demands, Nicomatic offers lightweight and versatile interconnect solutions tailored to specific needs.
Each of these solutions is engineered to reduce weight, endure vibrations, and maintain durability, even in the most challenging environments. Nicomatic’s offerings include a variety of compact and reliable connection options that significantly enhance mission success.
The importance of reducing component weight cannot be overstated, as it plays a vital role in improving performance across various systems—whether it’s extending the operational range of drones or lightening the load for military personnel.
Nevertheless, achieving lightweight designs should not come at the expense of reliability, particularly in high-vibration or elevated-altitude settings.
Nicomatic has crafted a diverse array of interconnect solutions specifically designed to tackle these challenges. From flat cables to robust high-altitude connectors, the company’s innovations facilitate weight reduction while fulfilling the unique requirements of each sector.
Innovative Interconnect Solutions from Nicomatic
1. Flexible Flat Cables (FFC)
Flexible flat cables (FFC) represent a budget-friendly option for applications that prioritize lightweight construction with minimal vibration exposure. These cables are ideal for stable environments, allowing for weight savings without sacrificing design flexibility.
Key Advantages:
- Incredibly lightweight
- Compatible with ZIF (Zero Insertion Force) connectors
- Optional ultra-flexible shielding: V shield
- Z-FFC variant available with differential impedance control of 100 ± 10% Ω
- Designed for low vibration environments
- Perfect for projects with budget and weight limitations
Flexible flat cables (FFC)
2. CrimpFlexâ„¢
The CrimpFlexâ„¢ solution is engineered for applications that require a lightweight, cost-effective connector with strong vibration resistance. Utilizing patented six-point crimping technology, CrimpFlexâ„¢ guarantees durable and reliable connections. It is available in both 2.54 mm and 1.27 mm pitch options, supporting up to 3 amps per contact, making it suitable for compact designs.
Key Advantages:
- Compact and lightweight design
- Optional ultra-flexible shielding: V shield
- Enhanced vibration resistance compared to ZIF connectors
- Cost-effective and customizable solution
CrimpFlexâ„¢
3. microflexâ„¢ Connection System
Microflexâ„¢ is designed for critical applications that require lightweight solutions with high resistance to altitude and vibrations. This innovative hybrid system combines flat cables with connectors designed for round cables, utilizing the robust CMM screw connector.This integration provides exceptional flexibility and durability, making it ideal for aerospace and space applications.
Microflexâ„¢ Connection System
Key Advantages:
- Extremely lightweight and flexible
- Optional ultra-flexible shielding: V shield
- kapton material option for high-temperature resistance
- Compatible with CMM connectors, adhering to MIL-DTL-55302F standards
- High resistance to vibrations
- Quick and easy installation
- Perfect for high-altitude applications
4. Rugged DMM / CMM / EMM Connectors
For extreme conditions, Nicomatic’s DMM,CMM,and EMM connectors provide outstanding reliability. DMM connectors,in particular,are known for their exceptional durability in harsh environments while maintaining a lightweight profile. These connectors are ideally suited for military and aerospace applications.
DMM Connector
Key Advantages:
- Designed to withstand extreme conditions, meeting or exceeding MIL standards
- Up to 40% lighter than conventional Micro-D connectors
- Millions of standard configurations available
- Ability to mix various contact types within a single connector
- Excellent EMI-RFI and mechanical protection
- High-reliability solution for critical applications
5.Tailored Solutions for Unique Requirements
in addition to its modular product offerings, Nicomatic provides fully customizable solutions to meet specific design challenges.Whether clients require minor modifications to existing products or entirely bespoke designs, Nicomatic can create solutions that enhance signal integrity and overall system performance.
As a notable example, in collaboration with a client, Nicomatic developed an ultra-lightweight, flexible interconnect solution for soldiers’ portable dialogue devices.This innovation significantly decreased the overall weight of the equipment, enhancing mobility and reducing fatigue during extended missions.
Overview of Product Offerings
Nicomatic presents a variety of solutions tailored to meet diverse interconnect needs:
- FFC: Ultra-lightweight flat cables compatible with ZIF connectors, perfect for stable environments.
- CrimpFlexâ„¢: A lightweight, vibration-resistant connector providing reliable crimped connections for mobile applications.
- MicroFlexâ„¢: Ultra-flexible and lightweight, designed for high-altitude, vibration-intensive aerospace and space applications.
- DMM, CMM, EMM: High-reliability connectors that meet MIL standards, engineered for extreme conditions in military and aerospace settings.
- Customized Solutions: Tailored designs for unique requirements.
