In unmanned aerial vehicles (UAVs) and defense applications, every gram is critical to enhancing electronic system performance. For these demanding applications, Nicomatic delivers lightweight, adaptable interconnect solutions for precise requirements.
Each solution focuses on minimizing weight, withstanding vibration, and ensuring durability, even under extreme conditions. Nicomatic provides several solutions for compact, dependable connections to enhance mission outcomes.
Reducing component weight is crucial for optimizing performance in various systems—whether extending a drone’s operational range or reducing the load for military personnel.
However, achieving lightweight designs must not compromise reliability, especially in high-vibration or high-altitude environments.
Nicomatic has developed a range of interconnect solutions tailored to these challenges. From flat cables to resilient high-altitude connectors, the company’s designs enable weight optimization while meeting the specific demands of each sector.
Nicomatic’s Advanced Interconnect Solutions
1. Flexible Flat Cables (FFC)
Flexible flat cables (FFC) are a cost-effective choice for applications prioritizing lightweight designs with minimal vibration exposure. These cables are perfect for stable environments, allowing weight reduction without limiting design flexibility.
Key Benefits:
- Extremely lightweight
- Compatible with ZIF (Zero Insertion Force) standard connectors
- Optional ultra-flexible shielding: V shield
- Z-FFC variant available with differential impedance control of 100 ± 10% Ω
- Suitable for environments with low vibration exposure
- Ideal for projects with budget and weight constraints
Flexible flat cables (FFC)
2. CrimpFlex™
The CrimpFlex™ solution is designed for applications requiring a cost-effective, lightweight connector capable of resisting vibrations. Featuring patented six-point crimping technology, CrimpFlex™ ensures durable, reliable connections. Available in 2.54 mm and 1.27 mm pitch options, it supports up to 3 amps per contact, accommodating compact designs.
Key Benefits:
- Lightweight and compact design
- Optional ultra-flexible shielding: V shield
- Superior vibration resistance compared to ZIF connectors
- Economical and configurable solution
CrimpFlex™
3. Microflex™ Connection System
Microflex™ is crafted for critical applications that demand lightweight designs combined with resistance to high altitudes or vibrations. This innovative hybrid solution integrates flat cables with connectors designed for round cables, utilizing the robust CMM screw connector. This combination delivers exceptional flexibility and durability, ideal for aerospace and space applications.
Microflex™ Connection System
Key Benefits:
- Ultra-lightweight and flexible
- Optional ultra-flexible shielding: V shield
- Kapton material option for high-temperature resistance
- Compatible with CMM connectors, meeting MIL-DTL-55302F standards
- High vibration resistance
- Fast and straightforward installation
- Ideal for high-altitude environments
4. Rugged DMM / CMM / EMM Connectors
For extreme environments, Nicomatic’s DMM, CMM, and EMM connectors offer exceptional reliability. DMM connectors, in particular, provide unmatched durability in harsh conditions while maintaining a lightweight design. These connectors are ideal for military and aerospace applications.
DMM Connector
Key Benefits:
- Resistant to extreme conditions, meeting or exceeding MIL standards
- Up to 40% lighter than standard Micro-D connectors
- Millions of standard configurations available
- Capability to mix various contact types in a single connector
- Superior EMI-RFI and mechanical protection
- High-reliability solution for critical applications
5. Customized Solutions for Specific Needs
Beyond the company’s modular product range, Nicomatic offers fully customizable solutions to address unique design challenges. Whether users need minor adjustments to standard products or entirely custom designs, Nicomatic can develop solutions that enhance signal integrity and overall system performance.
In collaboration with a client, Nicomatic developed an ultra-lightweight, flexible interconnect solution for soldiers’ portable communication equipment. This innovation significantly reduced the devices’ overall weight, improving mobility and lessening fatigue during prolonged missions.
Summary of Offerings
Nicomatic provides a range of solutions designed to meet diverse interconnect needs:
- FFC: Ultra-lightweight flat cables compatible with ZIF connectors, ideal for stable environments.
- CrimpFlex™: A lightweight, vibration-resistant connector offering reliable crimped connections for mobile applications.
- MicroFlex™: Ultra-flexible and lightweight, suited for high-altitude, vibration-intensive aerospace and space applications.
- DMM, CMM, EMM: High-reliability connectors that meet MIL standards, designed for extreme conditions in military and aerospace environments.
- Customized Solutions: Tailored designs for unique requirements.
